High-pressure die casting
High-pressure die casting is a process wherein molten metal is forced, under pressure, into a sealed mould cavity. It is held in place by a powerful compressive power (true die installed in hydraulics machine) until the metal solidifies.Following solidification, the die is released, opened and the metal is released.Following removal, the mould cavity is resealed for the next cycle.
The three main metal groups used with this die casting process are aluminum, zinc, and magnesium. EXPEDITED casts all three metals and employs both cold chamber and hot chamber high-pressure die casting processes.
Capabilities
Expedited has a professional die-casting product production line, focusing on aluminum alloy & zinc alloy die-casting services, and has become a technology-leading die-casting product manufacturer in the die-casting industry.The product sales network covers 18 countries around the world and is suitable for almost all industries. Depending on your application we can support die casting, low pressure casting, forging, machining as well as surface finishing.
Process |
aluminum die casting, zinc alloy die casting, cnc machining |
Material |
aluminum,
zinc alloy, stainless steel ,carbon steel ,alloy steel, brass, ductile
Iron,grey iron, etc, according to customer drawings and specifications. |
Tolerance |
profile dimension +/-0.02mm, hole diameter +/-0.005mm. |
Processing Craft |
drawings→ mould making → casting →rough machining → cnc machining→surface treatment →product checking→ packing →delivery |
Surface |
trimming, deburring,polishing, shot blasting, sand blasting,tumbling, powder coating, anodizing, chrome, zinc, electrophoresis, passivation, chemical coating and more |
Inspection |
1.foundry
in-house: 100% inspection on critical dimension; 100% on appearance. 2.third party inspection available upon requirement |
Mainly Testing Facility |
three-dimensional measuring instrument (cmm), salt spray test box, dynamic balance detector, pneumatic detection |
Products Application |
automotive industry, intelligent automation equipment, bicycle and motorcycle, door and windows and furniture, household appliance, gas meter, power tool,led lighting, medical instrument parts, ect. |
Advantages of High-Pressure Die Casting
The advantage of High-Pressure Die Casting is that it generally doesn’t require much machining thanks to excellent dimensional accuracy and smooth surfaces. Compared to other manufacturing processes, high-pressure die casting is an efficient, economical process that:
✔Produce strong, lightweight parts that require less machining than fabricated parts, and in high volumes at great speed and efficiency.
✔Create complex and intricate shapes in a single piece, eliminating the need for assembly or welding
✔Offer a more broad range of shapes that other metal manufacturing techniques
✔Achieves close tolerances
Aluminum die casting is at the heart of what we do
Aluminum die casting is at the heart of what we do here at EXPEDITED. We design and fabricate custom parts tailored to our customers' specific projects. With our highly efficient processes, we deliver versatile die casting services and quality parts to customers from all industries, including:
Automotive And Recreational Vehicles |
From the
chassis to the counter mounts, our team creates the parts that keep
industries moving every day. |
Medical Devices and Products |
We’re
a leading aluminum die casting company for ultrasound systems, drug
dispensers, heart monitors, bed gearboxes and more |
Telecommunications and Lighting |
These
industries require electrical enclosures to provide essential weatherproofing
tools used in many environments. We make custom enclosures for any
application.LED and other light products plus aluminum die cast heat sinks
and other components |
Commercial and Industrial Equipment |
We
also creates a range of custom components for industrial equipment, like
housings, pumps and air compressors. Aluminum die casting services for compressor pistons and connecting rods, heat sinks, bearing housings and many more specific parts |
Electrical |
Aluminum
die casting manufacturer for electrical housings covering everything from LED
modules to cell tower equipment |
Meters |
Aluminum die casting services for electric, water, gas, parking and other meters |
If you’re looking for Die Cast parts with a subsequent machining operation or finishing process, We has the capability to provide it under one roof. Our advanced inspection and test equipment ensures the quality of your raw materials and your finished parts. We invite you to experience our professional service at an unbeatable price when you send us your CAD files for a free quote.
Ready to Get Started?
Upload a 3D CAD file of your machined part and within a few hours we'll send you free design analysis and an interactive quote.
Contact: Jerry
Phone: +86 13812514404
Tel: +86 13812514404
Email: info@etmachining.com
Whatsapp: +86 13812514404
Add: No.7 Century Industrial Zone, Pinghu Street, Longgang District, Shenzhen China
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